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Operation and Maintenance of Cement Pipe Equipment

Operation and Maintenance of Cement Pipe Equipment

Safety Confirmation: Inspect the surrounding environment of the equipment, remove any debris, ensure no unauthorized personnel are present, and check that the floor is free of oil or water.Mechanical Inspection: Check whether the anchor bolts, tube mold joint bolts, and transmission component connections are tightened; inspect the inner walls of the tube mold to ensure cleanliness, no leftover material, and tight seams.Lubrication Check: According to the equipment lubrication diagram, inspect all lubrication points of bearings, gears, and guide rails to ensure the oil/grease levels are sufficient.Electrical Inspection: Check the power lines and control cabinet for normal operation, ensure the emergency stop button has been reset, and confirm that safety guards are in place.No-load Trial Run: Start the equipment with jog operation, observe whether the main shaft rotates in the correct direction, and listen for any abnormal sounds or vibrations.

Proper Feeding: Feed materials strictly according to the equipment's designed capacity and process requirements (such as layered feeding); overloading is strictly prohibited.Process Monitoring: Closely monitor motor current, equipment vibration, and noise. If abnormal fluctuations, unusual sounds, or overheating occur, stop the equipment immediately for inspection.Strict Safety: While the equipment is operating, do not touch rotating parts with hands or tools, and do not cross over the equipment or perform any adjustments or maintenance.Post-shutdown OperationsSequential Shutdown: After completing the pipe-making process, wait for the equipment to come to a complete stop before cutting off the main power supply.Cleaning and Maintenance: Thoroughly clean concrete residues on the surface and inside the equipment, particularly on the contact surfaces of support wheels and rollers. Clean the tube mold and apply a release agent.

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